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All of Utranazz self-loading batching plants are semi-mobile and can be supplied with or without cement silos or bag splitters. They can be electrically powered or diesel driven with computer weighing systems having a capacity of up to 36 different programmable settings, manual, semi-automatic or fully automatic control panels, water systems ...
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CONCRETE BATCHING PLANT ... semi-automatic and automatic operation and PC interface. ... The batching plants are equipped with CE plug boxes for connection of ...
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Electronic moisture meters, digital admixture dispensers are used in fully automatic batching plants. This introduction of improved batching equipment has made possible the exact and scientific formulation of concrete mix. Concrete designed to meet the specific requirements can now be ordered directly from the ready mixed operators.
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In spite of high cost, it entails little manual work. Generally speaking, full-automatic systems are suitable for plants for large projects like a commercial concrete mixing plant. The semi-automatic control system is more frequently applied to a small or portable concrete plant for sale. It consists of fewer components than fully automatic ...
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Custom Concrete Equipment Manufacturing in Australia. Batchcrete supplies quality concrete batching equipment for sale that has been uniquely designed to fulfil their specific functions. Choose from a huge range of machines from trusted and affordable brands, or speak to Batchcrete about your custom manufacturing requirements.
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Although automatic concrete batching plants consist of concrete batching machines, control systems, cement silo, mixer machines, etc, you also can choose the specific model of spare parts. For example, our concrete batching machine has different bins, you can choose the number of bins according to the number of your raw materials.
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Frequently Asked Questions
If I am trying to reduce my fines in a limestone quarry, should I use a Jaw Crusher instead of a Primary Impactor?
While it is true the Jaw Crusher will create less fines (say, minus 3/16”), it also creates more plus 1-1/2” material to be crushed downstream at the secondary and tertiary stages. Regardless of the type of crushers used downstream, the amount of fines generated in those closed circuit operations will actually be greater than any increase caused by a primary impactor.
How do the power consumption figures compare between Primary Impactors like the MaxCap and the VersaCap?
Since one employs an expansion chamber over the rotor and the other doesn’t, the MaxCap will perform at ½ hp per ton, while the VersaCap averages ¾ hp per ton. Electric motors will only draw as much power as the crusher needs. However, the theoretical difference in a 500,000-ton quarry or mine is about 90,000 kW/hours. That reflects only the primary crusher, not the added power it takes downstream to also recirculate 30% more rock through the secondary circuit.
Why do I see so many Impact Crushers in concrete recycling when the material is 100% abrasive?
Unlike sedimentary stone, e.g. limestone or sandstone, weathered concrete is very soft and friable. Most concrete pavement is less than 1,500 psi and pre-broken into slabs 2’ to 3’ square. Due to the friability, they shatter quickly into particles 3” and smaller on the initial pass through the impactor. The hammer wear life tends to be far shorter due to the abrasion, but recirculating loads are minimal for base material. In the case of a mobile contractor, single crusher systems are far more economical when relocating on a regular basis.
What is the main difference between the VersaCap P-Series and the R-series? Are they both primary impactors?
Yes, they are both primary impactors. In fact, the only real difference is the rotor assembly. The VersaCap P-Series is a primary impactor that accepts 30” boulders in quarried stone, and generates a nominal 6” minus. The VersaCap R-Series uses the same housing, but the rotor is designed specifically for large, highly-friable materials like concrete rubble. In the case of recycling concrete, the R-Series rotor is lighter in weight for portability, and the hammers are thinner, reducing the cost of spent hammers.
Under what circumstances should I consider automation for adjusting an Impactor?
The MaxCap Primary Impactor comes standard with fingertip control. While not fully automated, it is designed to integrate into any programmable logic controller based system. As for the other impactors, the vast majority of operations will be fine with a simple shim adjustment, which requires no automation. However, the semi-automatic system on the VersaCap and NGS Impactors essentially requires only an electrical control over the hydraulic system, which would be running during operation. Once you find the right setting, and plan to stay consistent, you can add shims, and shut off the hydraulic power unit. If you are anticipating the need to change settings on a regular basis, the full automation system with PLC and touch screen is available and capable of being integrated.